222 – How an Engine Cylinder Went From 25/80 to 75/80!

222 – How an Engine Cylinder Went From 25/80 to 75/80!

37:17 May 13, 2023
About this episode
I inspected another A36 Bonanza recently, and one of the cylinder compressions was too low… lower than the minimum prescribed by Continental using the master orifice tool. I had two options: Option One: Remove the cylinder for repair or replacement. Option Two: Make the exhaust valve seal better and improve the compression result in hopes of saving the cylinder from premature amputation. I chose Option Two. It was at least worth a try… … and the result was stunning! After lapping the valve in place and installing a new rotocoil, I ran the engine again and rechecked the compression. It was 75/80! The lowest cylinder on the engine was now the highest cylinder. I also lapped the exhaust valve in cylinder #2, and that one improved from 49/80 to 63/80. If you’d like more info about valve lapping, click here for episode 109. Another surprise during the inspection was a cracked / leaking exhaust riser. Here’s a close-up view of the bad area: Also in this episode, I talked about some other squawks that were repaired during the inspection. Be sure to listen to the audio for all the details.
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